Non-thermal Plasma and Foaming-based Remediation with Enhanced chemical Screening for PFAS Pollution COntrol

p-FRESCO

Demonstration project approved on groundwater remediation within the CIST-2024-I call with support of Flanders, OVAM and KIS vzw.

Consortium partners:

 

Organisatie Land Website
1 Jan De Nul België www.jandenul.com
2 Tectero België www.tectero.com
3 VITO NV België www.vito.be
4 Vopak Energy Park Antwerp België www.vopak.com

Project objectives:

This innovation project will demonstrate the combined water treatment technique of concentration via foam fractionation and destruction via non-thermal plasma. These techniques will be applied for the purification of PFAS-contaminated groundwater in a source zone on the Vopak site in the Antwerp harbor (VEPA site). The project will test whether the high concentrations of PFAS (mainly 6:2 FTS) can be purified to below the discharge standards in a BATNEEC manner, while also evaluating the effect of other contaminants (mineral oil, BTEX) and secondary parameters on the process. Through innovative analysis techniques from VITO, a fit-for-purpose strategy will be followed for monitoring the purification process. This will involve careful examination of the breakdown products and the interference of other substances on the measurability of individual components, and a thorough analysis of the process efficiency. This project aims to provide a broader understanding of the applicability of the concentration and destruction techniques on a larger scale, highlighting specific points of attention such as the interference of other parameters on the processes and the formation of breakdown products that are not measured by standard analysis techniques. Additionally, the consortium aims to demonstrate that these techniques are scalable and can be applied in full-scale projects in the near future.

 

Work plan:

Test locations:

Industrial site in de harbor of Antwerp at a fire training zone of a former oil refinery.
PFAS is present in the soil and groundwater with a petroleum contamination

Results/Findings:

Intermediate results:

Analytical Techniques

The analytical support provided by VITO to the pFRESCO project enables the evaluation of the performance of the applied remediation technologies. Standard PFAS analytical methods are used to quantitatively measure the PFAS compounds present in the samples. To investigate potential transformations of PFAS compounds, non‑targeted analysis (NTA) and a Total Oxidisable Precursor Assay (TOPA) were also conducted.

The presence of foam‑forming compounds appeared to have a very limited impact on PFAS measurements in the samples, particularly in the foam concentrate. This may be explained by the applied dilution or by the use of solid‑phase extraction with an anion‑exchange sorbent. On the one hand, further dilution reduces the concentration of matrix components, potentially decreasing their influence on the measurement. On the other hand, a sample clean‑up step is included—initially using an anion‑exchange sorbent and later a combination of an anion‑exchange sorbent and GCB (graphitized carbon black). This clean‑up procedure effectively reduces matrix background interference, enabling robust and reliable measurements.

Foam Fractionation

1/ Test Setup

The test consisted of a continuous flow experiment in which both the effluent and the foam stream were collected. Throughout the test, non‑variable operational parameters were continuously monitored and adjusted to ensure stability. The key parameters were the hydraulic residence time in the reactor, the injected air flow rate, and the foam‑to‑influent ratio.

The test was carried out in three consecutive stages:

  • Step 1: Foam fractionation of the raw extracted groundwater.
  • Step 2: Foam fractionation of the effluent obtained in Step 1.
  • Step 3: Foam fractionation of the foam generated in Steps 1 and 2.

 

2/ Results of Test 1

  • The results from Step 1 show that foam fractionation without additives achieves high removal efficiencies for 6:2 FTS, PFHxS, PFOA, and PFOS. In Step 2, these same components are again removed with high efficiency. The PFAS compounds that proved problematic for foam fractionation without additives were PFPeA, PFHxA, PFBA, and PFHpA.
  • Foam fractionation applied to the settled primary foam fraction (from Steps 1 and 2) resulted in good concentration performance for most PFAS. The components that showed poor concentration in Steps 1 and 2 again displayed limited concentration in Step 3. The composition of the effluent after Step 3 is comparable to the original extracted groundwater (influent of Step 1). Consequently, this effluent is suitable for recirculation to the influent. Overall, the bulk of the PFAS is concentrated into 5% of the original volume.
  • Ultrashort‑chain PFAS (<C4) were not removed during the foam fractionation batch tests without dosing.
  • PFCA precursors were efficiently concentrated in the foam during foam fractionation. This is an important finding, as these precursors can, over time, lead to the formation of PFAS carboxylic acids.

 

3/ Results of Test 2

The removal efficiency is generally higher in the test with additive. Foam fractionation without additive showed limited performance for certain components (PFPeA, PFHxA, PFBA, and PFHpA). Test 2 demonstrates that foam fractionation with additive significantly increases the removal of these components to >85%, except for PFBA, for which the efficiency is only 37%.

Non‑thermal Plasma

The laboratory tests using non‑thermal plasma destruction were successful. The main PFAS components were almost completely degraded and mineralised, and the smaller breakdown products were mineralised to a high degree using NTP Max. The use of NTA provided additional insight into the analyses, enabling the replacement of a seal in the laboratory/test setup. Other analyses of specific PFAS components still need to be examined in closer detail together with project partner VITO, which performs these analyses, as certain results may be outliers, unexpected, or simply chemically impossible.

The results of the laboratory tests make it possible to further refine and adjust the settings and operational parameters in preparation for the planned pilot tests.

 

Conclusions: The results also show that the combination of foam fractionation and NTP can serve as an effective treatment train; all values are below the (expected) discharge limits for the individual PFAS components.

Project information

Status

Duration

01/12/2024

-

31/07/2026

Location

Website

Coordinator

Jan De Nul

Pieterjan Waeyaert

pieterjan.waeyaert@envisan.com

Technology(ies) considered in project

Environmental compartments

Type of activity

Concern Type

Funding source(s)